Precision EV Components
Custom high-performance polymer parts for EV chargers, sensor housings, covers, rollers, clips, handles, and enclosures, engineered for tight tolerances, durability, insulation, and long-term functional performance.
Build lighter, safer, and more integration-ready electric vehicle systems with custom plastic parts engineered for demanding EV platforms. Jairaj Group manufactures precision polymer components, charger parts, sensor housings, battery covers, enclosures, and assemblies using advanced moulding, tooling, testing, and value engineering capabilities trusted by leading automotive OEMs.
End-to-end polymer engineering, moulding, assembly, and validation support for custom electric vehicle plastic components.
Custom high-performance polymer parts for EV chargers, sensor housings, covers, rollers, clips, handles, and enclosures, engineered for tight tolerances, durability, insulation, and long-term functional performance.
Precision injection moulding for complex EV plastic parts using advanced polymers, multi-cavity tooling, insert moulding, and two-shot processes for consistent dimensional accuracy and scalable production.
In-house mould design and development support helps convert EV component concepts into manufacturable tools, improving fit, repeatability, cycle efficiency, and production-readiness before full-scale manufacturing.
Modular assembly lines integrate battery covers, electronics enclosures, sensor modules, caps, closures, trims, and mountings using guided fixtures, quality checks, and calibrated processes.
Multiple plastic welding techniques support strong, repeatable joining of EV enclosures, ducts, reservoirs, covers, and sub-assemblies where sealing, alignment, and durability are critical.
Research, development, and value engineering teams optimize polymer selection, reduce weight, improve manufacturability, validate prototypes, and support cost-efficient EV component development.
Jairaj Group begins by reviewing part function, load conditions, thermal exposure, fitment needs, and EV integration requirements, then recommends suitable polymers such as PEEK, PC, PA66-GF, TPU, or application-specific grades.
A proven manufacturing partner for precise, durable, and scalable EV polymer components.
Decades of polymer engineering experience support reliable EV component development and production scale-up.
Expertise with PEEK, PC, PA66-GF, TPU, and application-specific materials for demanding EV use.
Integrated tool room capabilities improve speed, manufacturability, consistency, and first-time-right development.
ISO 9001:2015 certification and testing capabilities support dependable documentation and production control.
Experienced leadership guiding precision polymer manufacturing and innovation.
Chairman of Jairaj Group
Rajiv K Chawla serves as Chairman of Jairaj Group, leading the company's strategic vision and operational excellence since its founding in 1985. Under his leadership, Jairaj has grown from a single manufacturing unit in Faridabad to a nationwide network of six advanced facilities serving automotive, aerospace, medical device, and industrial customers globally. His commitment to engineering precision, process innovation, and customer partnership has positioned Jairaj Group as a trusted supplier to leading OEMs including Endurance Technologies, Gabriel India Limited, and Tenneco Automotive. With over four decades of industry experience, Rajiv has championed the adoption of state-of-the-art manufacturing technologies, in-house tool room capabilities, and comprehensive quality systems. His focus on sustainable growth, digital transformation, and continuous improvement has earned Jairaj Group numerous industry awards and recognition in Forbes India's DGEMS 2024 list. Rajiv continues to drive the company's expansion into emerging sectors including electric vehicles, drones, railways, and advanced industrial applications.
Jairaj Group manufactures custom polymer components for EV platforms, including EV charger handles, plastic fan grills for EV chargers, sensor housings, battery covers, electronics enclosures, mounting clips, protective trims, closures, covers, rollers, and functional moulded parts. Components can be developed for insulation, sealing, protection, weight reduction, fitment accuracy, and long-term durability.
Share your requirements with our engineering and manufacturing team.
Certified quality management for manufacturing control.
Featured in DGEMS 2024 recognition list.
Recognized among plastic moulded products manufacturers.
Send your component drawings, material requirements, application details, or project goals. Jairaj Group’s team can help review manufacturability, recommend materials, and guide the next steps toward tooling, validation, and production.
For immediate assistance, feel free to give us a direct call at +91-9711-010-172. You can also send us a quick email at japl@jairajgroup.com.
For immediate assistance, feel free to give us a direct call at +91-9711-010-172. You can also send us a quick email at japl@jairajgroup.com.